Custom Wire Rope | Wire Rope Cost

The primary function of wire rope is to transmit tensile forces and provide lifting or pulling capabilities. It is commonly used for hoisting, rigging, and lifting heavy loads in industries such as construction, mining, maritime, and manufacturing. Wire rope is also employed in suspension bridges, cable cars, and zip lines for supporting and carrying loads. Additionally, it serves as a component in winches, cranes, elevators, and other mechanical systems that require reliable and efficient power transmission.

Wire rope consists of several individual steel wires twisted together to form strands, which are then helically laid around a core. It is composed of high-quality steel wires that are carefully selected for their strength and performance. Wire rope is available in various constructions, including different numbers of strands and wires per strand. It comes in different sizes and diameters to accommodate different load capacities and application requirements. Wire rope can also be galvanized for added protection against corrosion.

Wire rope is available in different types to meet specific application requirements. The most common type is the standard six-strand wire rope, which provides a balance of strength and flexibility. There are also compacted wire ropes that offer increased strength and reduced elongation. Rotation-resistant wire ropes are designed to minimize twisting and spinning during lifting operations. Additionally, specialty wire ropes, such as stainless steel wire rope or plastic-coated wire rope, are used in specific industries or environments that require corrosion resistance or protection.

The wire ropes are stressed by fluctuating forces, by wear, by corrosion and in seldom cases by extreme forces. The rope life is finite and the safety is only ensured by inspection for the detection of wire breaks on a reference rope length, of cross-section loss, as well as other failures so that the wire rope can be replaced before a dangerous situation occurs. Installations should be designed to facilitate the inspection of the wire ropes.

Lifting installations for passenger transportation require that a combination of several methods should be used to prevent a car from plunging downwards. Elevators must have redundant bearing ropes and a safety gear. Ropeways and mine hoistings must be permanently supervised by a responsible manager and the rope must be inspected by a magnetic method capable of detecting inner wire breaks.